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Covers: Thermo King KD-II SR 30/50
Pages: 182
Format: PDF file
Compatibility: Windows/Mac/Tablet
Notes: Instant digital download only – no printed copy or CD-ROM media.
Pages: 182
Format: PDF file
Compatibility: Windows/Mac/Tablet
Notes: Instant digital download only – no printed copy or CD-ROM media.
Full model list:
- KD-II SR 30 (097195)
- KD-II SR 50 230/3/60 EEC (097199)
- KD-II SR 50 230/3/60 (097196)
- KD-II SR 50 220/3/50 EEC (097200)
- KD-II SR 50 380-460/3/50-6 (097197)
- KD-II SR 50 380/3/50 EEC (097201)
- KD-II SR 30 EEC (097198)
Topics:
- Specifications
- Maintenance Inspection Schedule
- Unit Description
- Unit Instruments
- Unit Protection Devices
- Unit Operation
- Pre-trip Inspection (Before Starting Unit)
- Starting Unit (Full Unit Self Check)
- Selection of Operating Modes on CYCLE-SENTRY Equipped Units
- Products Requiring Continuous Run Operation for Air Flow
- Products Acceptable for CYCLE-SENTRY Operation
- Restarting the Unit
- After Start Inspection
- Loading Procedure
- Post Load Procedure
- Post Trip Checks
- Unit Photographs
- μP-T System Description
- General Description
- μP-T Control System
- Microprocessor Power Switch
- Optional Electric Standby (Model 50 Units Only)
- Standard Model 50 Features
- Optional Model 50 Features
- Serial Number Locations
- Remote Control Panel Features
- μp-T Alarms
- Alarm Code Definitions
- μP-T Unit Self Check Test
- Electrical Maintenance
- Service Precautions
- Alternator with Integral Regulator
- Charging System Diagnostic Procedures
- Excessive Voltage Output
- 12V Alternators with Internal Regular Setting
- Battery
- Unit Wiring
- Electrical Contacts
- Charging System (12 Vdc)
- Preheat Buzzer
- Rpm Sensor
- Glow Plugs
- Condenser/Evaporator Fan Rotation (Electric Standby Operation)
- Defrost Air Switch Checkout and Adjustment
- KD-II SR Units Equipped with a Three-Phase Electric Motor and
- a Phase Converter That Operates on Single-Phase Power
- Table of Contents (Continued)
- Electrical Maintenance (continued)
- Conversion System
- Start System
- Run System
- Troubleshooting the Phase Conversion System
- Electric Motor Tests
- Troubleshooting Chart
- High Capacity TherMax™ Heating System
- Engine Maintenance
- Engine Lubrication System
- Crankcase Breather
- Engine Air Cleaner
- Engine Cooling System
- Antifreeze Maintenance Procedure
- Engine Fuel System
- Bleeding the Fuel System
- Fuel Filter Replacement
- Electric Fuel Pump
- Injection Pump Adjustments
- Timing the Injection Pump to the Engine
- Adjust Engine Valve Clearance
- Fuel Limit Screw
- Engine Mounts for KD-II SR Unit
- Belt Tensions (Units Manufactured Prior to 1-97)
- Auto Start/Stop
- Idler Assembly
- KD-II SR Idler Pulley Seal Installation
- KD-II SR Idler Pulley Seal Installation
- Integral Fuel Solenoid
- TK 3
- Fuel Solenoid Diagnostic and Replacement
- Engine Speed Adjustments
- Refrigeration Maintenance
- System Evacuation
- Evacuation is Important and is Critical to System Performance!
- Set Up and Test of Evacuation Equipment
- Unit Evacuation
- Unit Charging
- Remove Evacuation Hoses
- Refrigerant Leaks
- Refrigerant Charge
- Checking Compressor Oil
- Compound Pressure Gauge (Optional Equipment)
- High Pressure Cutout
- Compressor Pump Down and Checkout
- Low Side Pump Down
- Three-way Valve Condenser Pressure Bypass Check Valve
- Table of Contents (Continued)
- Refrigeration Service Operations
- Accumulator
- Compressor
- Condenser/Radiator Coil
- Liquid Line Check Valve Replacement
- Dehydrator (Filter-Drier)
- Evaporator Coil
- Expansion Valve Assembly
- Heat Exchanger
- High Pressure Cutout Switch
- High Pressure Relief Valve
- Pilot Solenoid
- Pressure Regulator Valve
- Receiver Tank
- Three-way Valve Condenser Pressure Bypass Check Valve Repair
- Three-way Valve Repair
- KD-II SR Compressor Pulley Removal and Installation
- R-134a and R-404A
- Equipment Recommendations for use with R-134a and R-404A
- Refrigerant Recovery System—THE COLLECTOR
- Hilliard Clutch Maintenance (Prior 4-97)
- Hilliard Clutch Maintenance (Starting 4-97)
- Structural Maintenance
- Unit and Engine Mounting Bolts
- KD-II SR Lift Points
- Unit Inspection
- Evaporator Coil
- Condenser Coil
- Defrost Damper
- Jackshaft Assembly
- Fan Location
- Fan Shaft Assembly
- Fan Shaft Assembly Overhaul
- Mechanical Diagnosis
- Electric Standby (Optional) Diagnosis
- Refrigeration Diagnosis
- Cool Cycle—KD-II with TherMax™ Heating
- Condenser Evacuation Cycle—KD-II with TherMax™ Heating
- Heat and Defrost Cycle—KD-II with TherMax™ Heating
- Wiring Diagrams and Schematics Index
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